- Perspective – March 2022
- Advert : Columbus Stainless
- Industry Insight – STAINLESS STEEL SECTOR GEARS UP FOR GROWTHEach year we ask Sassda Acting Executive Director Michel Basson to give us an overview of the sector’s performance in the last 12-months as well as some key information and insights. Here is his outlook on a year like no other and the bright spots of potential on the horizon… How would you categorise the performance of the South African stainless steel sector in the last two years with specific reference to the current performance where primary consumption levels have returned to 2018 levels? What has allowed that to occur? The performance of the local stainless steel industry has been confirmation of what we have seen during similar times of global economic crisis. It has once again shown adaptivity, innovation and resilience. Our sector was one of the first to be able to start up after the initial lockdown at 50% capacity compared to the 30% of most others. This was due to the sector’s ability to cooperate and organise quickly and intelligently. The industry certainly didn’t come through the past two years unscathed but it is showing pre-pandemic consumption levels. Please can you give some other meaningful stats in terms of how the…
- Advert – Unique Welding –
- Market Intelligence – THE BEST OF THE GPS E-NEWSLETTEREach month Sassda rounds up a selection of global and local market intelligence articles that are sent to our members in an easy to read package of content. They’re designed to highlight pockets of potential growth in demand for stainless steel. Here are some of the best articles from the last few issues… COAL FEET: LIMPOPO INDUSTRIAL PARK BACKED BY CHINA DITCHES PLANS TO BUILD POWER STATION The company overseeing the development of a proposed Chinese backed industrial park in Limpopo says it has ditched plans to build a coal power station and will instead use solar power. At a business briefing in Polokwane MMSEZ CEO Lehlogonolo Masoga said plans to build a coal-fired power plant to provide electricity for the hub’s proposed steel, coking and pig iron plants had been ditched. “Environmentalists said no. World leaders said no – [saying instead] let’s reduce our carbon footprint and stop producing energy through coal,” said Masoga. “We have abandoned that part of the project. We are now focusing on solar.” READ MORE
- Advertorial – Innov-X-Africa
- Advert – Innov-X-Africa
- What to Expect of Business in Africa in 2022
- Doing Business in Namibia – Namibia is strategically poised for stellar growth thanks to a substantial natural gas and oil discoveries off its coast. However, with a small opulation of approximately 2.6 million people, and a large land mass of 825 square kilometres and an immense distance to cover in terms of service and connectivity infrastructures, the country has its fair share of challenges… The Namibian government has a strong focus on the pursuit of free market economic principles to promote commercial development and job creation. Although a large portion of the population engages in more traditional subsistence farming and herding activities, the country also has a more modern market sector that is the largest contributor to its economy. The Namibian dollar was introduced in 1993 and is closely linked to the South African Rand at an exchange rate of 1:1. This makes its economic trajectory very similar to that of South Africa. AN EXTRACTION ECONOMY The mining, agriculture and tourism sectors have always been the traditional backbones of the economy with the success of the country being largely dependent on the extraction and processing of minerals for export. Almost 50% of the country’s foreign exchange earnings are derived from mining which makes up approximately…
- A picture of Tanzania looking Forward – The Tanzanian economy is experiencing rapid expansion with its GDP expected to grow from US$50-Billion in 2016 to $100-Billion in 2026, and his forecast may well be a conservative one as it excludes the recent oil and gas finds in Tanzania. It is projected that the Tanzanian GDP will grow from US$50 billion in 2016 to reach $100-Billion in 2026, but this excludes the recent oil and gas discoveries in Tanzania. Tanzania’s economy is reliant on agriculture, a sector that employs at least 65% of the workforce and accounts for just under a quarter of the GDP. As with most other countries, the COVID-19 pandemic stunted economic growth, resulting in a drop of 3% between 2020 and 2021. However, renewed focus on and reform in sectors such as agriculture, mining, manufacturing and construction will see the GDP bounce back to at least 6% in 2026. A stronger GDP is certainly needed in a population that is projected to grow from 58-million to at least 79-million by 2030. PROJECT PROFILE The East African Crude Oil Pipeline, at an estimated capital investment of $3.5-Billion, is a critical project between Tanzania and Uganda that is currently under construction. This project will unlock the…
- Professional Profile
- Case Study – 3CR12 IN ACTION IN THE SUGAR INDUSTRYThe global sugar sector is an increasingly competitive industry where cost reduction and increased productivity is of the essence. The ISSF reports that an assessment of the performance of basic stainless steel grades in the European sugar industry has shown that the use of these grades has led to a 50% drop in plant maintenance costs. Corrosion and rapid wear of factory equipment are widely recognised as the major contributors to production costs and quality problems in the sugar industry. The root cause of this is the fact that the processing of sugar cane is highly corrosive and/or abrasive. In the early years, producers of sugar almost exclusively used carbon steel in the plants. This design was based on the perceived low costs of the material. This was ultimately the incorrect decision since carbon steel does not have high resistance to either mechanism. The processing environment is created by a mixture of abrasive particles, moisture,heat, and acidity creating a very hostile environment for regular materials. However, to the utility ferritic this is home. BACKGROUND TO 3CR12 For historical reasons, users and potential users of stainless steel believed only austenitic grades with higher levels of…
- Membership – It is important for any organisation to be in tune with the market or, in Sassda’s case, its members. We have regular interaction with our members whether it be at sports days, training events or the meetings of our various structures. In 2021, we endeavoured to try and understand in more detail what members think of our products and their delivery. This information gathering process ultimately led to a strategic event during November 2021 where together with members, we reviewed our offering to date and considered what we can do to enhance the current offering. As background, it is important to appreciate that we have changed our funding model during 2019 and with this, a new range of product mixes was designed for the individual tiers. We were able to give members a 30% discount during 2020 when most of our members were heavily impacted by the hard lockdown. Most of our products are now delivered live and online and we wanted to get an idea of whether this new concept is working for members and adding value. The results of the members feedback were extremely positive and encouraging. Our “stone” membership tiers with mostly fabricating members, responded…
- Networking – SASSDA’S EASTERN CAPE GOLF DAY A SPARKLING SUCCESSSassda held its first Golf Day of 2022 in sparkling blue sunshine of a surprisingly wind-free Qheberha. 52 players relished the chance to get back to business in the real world and connect with industry colleagues in a productive and meaningful manner and in addition to some super shots, a number of key networking opportunities arose. Sassda would like to thank our sponsors Macsteel VRN, NDE, Columbus Stainless, SJM Flex and TÜV Rheinland without whom this stellar sporting event would not have been possible.
STAINLESS STEEL SECTOR GEARS UP FOR GROWTH
Each year we ask Sassda Acting Executive Director Michel Basson to give us an overview of the sector’s performance in the last 12-months as well as some key information and insights. Here is his outlook on a year like no other and the bright spots of potential on the horizon…
How would you categorise the performance of the South African stainless steel sector in the last two years with specific reference to the current performance where primary consumption levels have returned to 2018 levels? What has allowed that to occur?
The performance of the local stainless steel industry has been confirmation of what we have seen during similar times of global economic crisis. It has once again shown adaptivity, innovation and resilience.
Our sector was one of the first to be able to start up after the initial lockdown at 50% capacity compared to the 30% of most others. This was due to the sector’s ability to cooperate and organise quickly and intelligently. The industry certainly didn’t come through the past two years unscathed but it is showing pre-pandemic consumption levels.
Please can you give some other meaningful stats in terms of how the industry has performed over the last 12 months?
We pay attention to what our members tell us. Our member’s monthly confidence index has, since the sharp decline to just over 20% during the hard lockdown in 2020, showing a steady increase to date. This “three-month outlook” indicator has shown confidence levels of more than 50% for the past six months whilst peaking at a record high of 64%. This has been the highest level since we have starting to measure in 2017.
The apparent consumption figures at the end of 2021 show that the local industry consumes volumes of stainless steel last recorded in the period between 2015 and 2018.
Elaborate on the Steel Master plan’s role in assisting industry growth despite the various challenges the industry has encountered?
The Steel Master Plan (SMP) is a focused set of practical steps which must be implemented consistently. The SMP should be regarded as a process, and it is important to understand that it is not a government-only intervention in the steel industry.
The emphasis in the Master Plan is on concrete commitments by each of the major stakeholders throughout the complete value chain such as investors, manufacturers, organized labour, supplier, and customer industries, as well as public sector entities.
The stainless steel industry has been assisted through this plan to open at higher levels of employment during the initial stages of the pandemic, through measures to give the industry a temporary breathing space.
Although the general industry is still in crisis, there is investment taking place. It is the view of several investors that because of the significant excess capacity in both the upstream and downstream industries, the investment is limited and is like to continue to be muted until demand increases and there is consolidation in the industry. It is now up to the stakeholders in the SMP to seize the opportunity offered by recent global disruptors by identifying and penetrating new markets.
What types of policies and implementation the government must introduce/ enforce to improve the socio-economic environment to ensure growth for the sector?
As it relates to the stainless steel industry, the objectives of government through dtic are in line with that of the Association. To improve socio-economic conditions, jobs must be created. One of the vehicles for this in the stainless steel sector will be localisation or import replacement. We know our industry is globally competitive and certain measures focussed on increasing local content in local projects can make a definite difference. The problem is not so much the policy or measure, but what the outcome will be. If localisation is done in a way so that the specific industry remains and develops as globally competitive in terms of price and quality, then we can assume that the jobs created will be proper jobs and sustainable.
What are the key local demand sectors that have the greatest potential to drive demand for stainless steel. Please can you add a comment on how the renewed interest in the concept of localisation by government has a role to play here?
The fact that global supply routes are still under pressure and expected to remain that way for some time, opens a whole new perspective on potential new supply and new markets. We foresee that the automotive industry (with all its sub-sectors) will be revived to a pre-pandemic level. We also believe that there would be growing potential for South African stainless steel, stainless steel products and stainless steel skillsets in African countries, especially in Eastern Africa. How the conflict in Ukraine will affect global conditions for stainless steel is still uncertain. It certainly has a further impact on global logistics and the financial uncertainty regarding future food and energy prices puts South Africa under further pressure in
terms of future economic growth.
Stainless steel prices will be affected seeing that Russia is a major global producer and supplier of nickel. This will be a price driver for austenitic grades and, to some extent, the duplex grades. This offers the opportunity for our innovative sector to promote the use of the less costly ferritic alternatives in some applications.
What are the biggest challenges facing the local stainless steel sector in the next 12-months?
The biggest hurdles reside outside the sphere of influence of the industry. This entails aspects such as reliable and affordable electricity supply – now at even higher risk as mentioned earlier, improved efficiency of export nodes with a focus on ports; the level of political will to act against perpetrators of corruption and crime, and a clear national economic growth plan. Issues such as productivity, reduction of waste, improved quality can be controlled within our industry. The local industry has a proven track record to be globally competitive. If the socio-economic environment wherein we function can be improved through sound policies and implementation by the government, the South African stainless steel industry can compete with all global players.
What are some of the key projects/initiatives/ programmes that Sassda will be championing in 2022 – please provide a brief description of each plus motivation for, and benefits of, each?
As always, we will act to stimulate and increase the growth of stainless steel conversion in Southern Africa. This means increased tonnage used, but also, increased job creation. We will do this through our standard training products that have been enhanced for 2022; we will safeguard the industry by continuing gathering, measuring and acting on industry-specific statistics; we will find, investigate and introduce our members to new potential markets; we will create awareness to increase local consumption per capita, and we will empower people. There will be a special focus on the empowerment of women in our industry during 2022 as part of our commitment to the Steel Master Plan and WECONA (Women Economic Assembly).
Discuss the opportunities opening up on a global and local scale that the local industry can take advantage of to facilitate industry growth?
The opportunity staring us in the face is our home continent. Africa remains one of the most underutilised new markets for our industry. The government is facilitating African trade through various agreements with our neighbours to streamline the flow of products through the continent
which is internationally regarded as a largely untapped market. Chinese subsidies and export rebates on stainless steel products are diminishing, making local products even more competitive on a much more even global playing field. Global logistics is expected to remain a fair mess for at least the next two years, and this offers the opportunity for new supply chains and collaboration, especially with cross-Atlantic entities and countries in South and North America. Europe can also offer new potential for South African products and skills.