First Cut : Xpert Press Brake/Bending Cell Combo

Great innovation deserves to be rewarded. In the case of the foremost Swiss OEM (Original Equipment Manufacturer) Bystronic – a leading global provider of high-quality solutions for the sheet-metal processing industry – their Mobile Bending Cell was recognised with an award for innovative solutions in the field of sheet-metal processing at the Blechexpo 2017 exhibition. This remarkable bending technology is available in South Africa from First Cut, Bystronic’s South African distributor and leader in the provision of capital equipment and consumables.

Global fabrication is demanding an ever-greater variety of sizes and shapes of bent parts. Bystronic’s Mobile Bending Cell, which operates in tandem with Bystronic’s Xpert 40 press brake, provides a solution to this challenge with a remarkably compact design. In fact, the Xpert 40 was designed to be transportable by forklift, so that it can be easily moved for optimised deployment.

With the combination of automation and press brake, it is possible to bend ‘oneoff’ components. Simply move the Mobile Bending Cell to one side and take manual control. When it is time to start a production run, the Mobile Bending Cell can be quickly re-engaged, as it automatically aligns itself with the Xpert40.

Although compact, the Xpert 40 still features an impressive 40-ton bending capacity and can carry out 1,028 bends an hour – three times more than larger press brakes. The ByMotion control system provides for high levels of dynamics with bending speeds of more than 25 mm/sec.

This Bystronic combination also offers superb precision thanks to ByMotion software, which regulates the relationship between speed, power and balance. This gives unmatched component consistency during long production runs.